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25 AWG Wire

25 AWG (American Wire Gauge) wire specifications: 0.4547 mm diameter, 0.1624 mm² area. Resistance, weight, and common uses.

Diameter
0.4547 mm
0.0179"
Area
0.1624 mm²
320 cmil
Ampacity (Cu)
—
75°C insulation
Resistance (Cu)
106.1848
Ω/km at 20°C

25 AWG — Complete Specifications

Diameter0.4547 mm · 0.0179" · 17.9 mils
Cross-sectional area0.1624 mm² · 320 circular mils
Resistance (copper, 20°C)106.1848 Ω/km · 32.3651 Ω/1000ft
Resistance (aluminum, 20°C)174.07 Ω/km · 53.0577 Ω/1000ft
Ampacity — copper 60°C— A
Ampacity — copper 75°C— A
Ampacity — copper 90°C— A
Ampacity — aluminum 75°C— A
Weight (copper)1.455 kg/km · 0.978 lbs/1000ft
Weight (aluminum)0.438 kg/km · 0.295 lbs/1000ft
Closest IEC 60228 size0.1624 mm² actual — smaller than 0.5 mm², the smallest IEC 60228 size
Skin depth at 60 Hz8.531 mm

Common Uses for 25 AWG Wire

Compatible Insulation Types

TypeTemperatureDescription
PVC 60-105°C General purpose insulation
Teflon (PTFE) 200°C High temperature applications
Silicone 200°C Flexible, high temperature
Enamel 155-220°C Magnet wire coating

Frequently Asked Questions

What is 25 AWG wire used for?

25 AWG wire (0.4547 mm diameter, 0.1624 mm²) is used in telecommunications patch cables, small transformer windings, and electronic hookup wire. It appears in some multi-conductor control cables and ribbon cables for internal computer connections. It is a stranded option in some Cat 5 and Cat 3 Ethernet cables.

What is the diameter of 25 AWG wire?

25 AWG wire has a diameter of 0.4547 mm (0.017900 inches, or 17.90 mils). Its cross-sectional area is 0.1624 mm². This diameter is calculated from the AWG formula: d = 0.127 × 92^((36−n)/39), where n is the gauge number. For comparison, 25 AWG is about 6.5× the thickness of a human hair (approximately 0.07 mm).

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Conduit fill charts → Wire types and insulation ratings → Full AWG chart → Wire size calculator → AWG to mm² converter → Ampacity tables → Wire materials →
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