WireSizing
Wire gauge reference & calculator

Conduit Fill Calculator

Choose a conduit, add your conductors, and check the fill against NEC Chapter 9. Applies the correct 53% / 31% / 40% limit for the conductor count, handles mixed wire sizes, and tells you the smallest conduit that would work.

Conductors in the raceway

Count every conductor, including neutrals and equipment grounding conductors. A 12/2 circuit pulled as loose wire is 3 conductors.

The three NEC fill limits

NEC Chapter 9, Table 1 gives the maximum percentage of a raceway's internal cross-section that conductors may occupy. The limit changes with the number of conductors, not their size:

Number of conductors Max fill Why
1 conductor53%A single wire runs straight down the centre of the raceway.
2 conductors31%Two circles inside a circle waste the most space — the lowest limit in the table.
3 or more conductors40%Multiple conductors nest efficiently, so the limit rises again.
Nipple, 24 in. or shorter60%Table 1, Note 4. Short nipples between enclosures are also exempt from ampacity derating.

Worked example

Six 12 AWG THHN and three 10 AWG THHN in 3/4-inch EMT:

6 × 0.0133 in² = 0.0798 in²

3 × 0.0211 in² = 0.0633 in²

Total conductor area = 0.1431 in²

3/4-inch EMT internal area = 0.533 in², and 9 conductors means the 40% limit applies: 0.213 in²

0.1431 ÷ 0.533 = 26.8% fill — passes, with room to spare

Note that nine current-carrying conductors would trigger a 70% ampacity adjustment under NEC 310.15(C)(1), dropping 12 AWG THHN from 30 A to 21 A before the 240.4(D) 20 A cap is even applied. Passing fill is not the same as passing ampacity.

Disclaimer: This calculator is for reference only, based on NEC Chapter 9, Tables 1, 4 and 5. It does not check bend allowances, box fill, conductor derating, or local amendments. Always consult a licensed electrician and your local authority having jurisdiction for actual electrical work.

Related

All conduit fill charts → 3/4-inch EMT fill chart → Wire size calculator → NEC Table 310.15 derating factors → THHN / THWN specifications →