WireSizing
Wire gauge reference & calculator

Wire Size Calculator

Enter your circuit parameters to find the correct wire gauge. Accounts for ampacity (NEC Table 310.16), the NEC 240.4(D) small-conductor limits, and voltage drop.

NEC 240.4(D) — the small-conductor rule

NEC Table 310.16 lists a 75°C ampacity for every conductor, but for the smallest building-wire sizes NEC 240.4(D) overrides it with a lower hard limit on the overcurrent device. This is the single most common source of wrong answers in wire-size calculators: 12 AWG copper appears in Table 310.16 at 25 A, but you may never put it on a breaker larger than 20 A. This calculator applies the 240.4(D) cap.

Conductor Table 310.16 (75°C) 240.4(D) max breaker
18 AWG copper7 A
16 AWG copper10 A
14 AWG copper20 A15 A
12 AWG copper25 A20 A
10 AWG copper35 A30 A
12 AWG aluminum20 A15 A
10 AWG aluminum30 A25 A

Above 10 AWG the rule no longer applies and Table 310.16 governs directly. NEC 240.4(E) and 240.4(G) list the specific exceptions — tap conductors, motor circuits, welders, and similar loads sized under their own articles.

Disclaimer: This calculator is for reference only. Always consult a licensed electrician and local building codes for actual electrical work. Wire sizing depends on many factors including insulation type, ambient temperature, conduit fill, and derating factors not covered by this calculator.

Related

Conduit fill calculator → Circuit breaker size chart → Voltage drop formula → NEC Table 310.16 — conductor ampacity →