WireSizing
Wire gauge reference & calculator

Voltage Drop Formula

Single phase
VD = 2 × I × R × L ÷ 1000
Three phase
VD = 1.732 × I × R × L ÷ 1000
I = load current in amperes · R = conductor resistance in ohms per 1000 feet · L = one-way run length in feet

What each term means

The formula is Ohm's law, V = I × R, with the resistance worked out for the actual length of wire in the circuit. Everything else is bookkeeping.

Conductor Resistance — Ohms per 1000 Feet (NEC Chapter 9, Table 8)

SizeUncoated copperAluminum
143.14
121.983.25
101.242.04
80.7781.28
60.4910.808
40.3080.508
30.2450.403
20.1940.319
10.1540.253
1/00.1220.201
2/00.09670.159
3/00.07660.126
4/00.06080.1
250 kcmil0.05150.0847
350 kcmil0.03670.0605
500 kcmil0.02580.0424
Direct-current resistance at 75°C for stranded conductors. Solid conductors and coated (tinned) copper differ slightly. For alternating-current circuits above about 1/0 in a metal raceway, NEC Chapter 9, Table 9 gives effective impedance values that are marginally higher because of skin effect and reactance.

Example 1 — 20 A branch circuit, 12 AWG copper, 100 feet, 120 V

A 20 amp kitchen circuit run 100 feet from the panel, carrying a full 20 A load.

VD = 2 × 20 × 1.98 × 100 ÷ 1000

VD = 2 × 20 × 0.198 = 7.92 volts

Percentage = 7.92 ÷ 120 × 100 = 6.6%

Fails the 3% recommendation badly. Upsize to 10 AWG (4.96 V, 4.1%) or 8 AWG (3.11 V, 2.6%). At 120 V, long runs are punishing — the same circuit at 240 V would be at 3.3%.

Example 2 — 50 A range circuit, 6 AWG copper, 60 feet, 240 V

An electric range on a 50 A double-pole breaker, 60 feet of 6 AWG copper.

VD = 2 × 50 × 0.491 × 60 ÷ 1000

VD = 2 × 50 × 0.02946 = 2.95 volts

Percentage = 2.95 ÷ 240 × 100 = 1.2%

Comfortably within the 3% recommendation. No upsizing needed.

Example 3 — 100 A sub-panel to a detached garage, 3 AWG copper, 150 feet, 240 V

A feeder to a detached garage, 150 feet one way, carrying a calculated 80 A load.

VD = 2 × 80 × 0.245 × 150 ÷ 1000

VD = 2 × 80 × 0.03675 = 5.88 volts

Percentage = 5.88 ÷ 240 × 100 = 2.5%

Within the 5% feeder-plus-branch allowance with 2.5% left for the branch circuits inside the garage. Note that upsizing here would also require upsizing the equipment grounding conductor under NEC 250.122(B).

Example 4 — three-phase 480 V motor feeder, 2 AWG copper, 400 feet

A 65 A three-phase motor load 400 feet from the distribution panel.

VD = 1.732 × 65 × 0.194 × 400 ÷ 1000

VD = 1.732 × 65 × 0.0776 = 8.74 volts

Percentage = 8.74 ÷ 480 × 100 = 1.8%

Within 3%. Higher voltages carry the same power at lower current, which is exactly why long runs are done at 480 V rather than 240 V.

Rearranging the formula

Most real problems are not "what is the drop" but "how big a wire do I need" or "how far can I run this". Solve for the term you want:

R = (VD × 1000) ÷ (2 × I × L)

Maximum allowable resistance per 1000 feet. Look up the first conductor in the table above with a resistance at or below this figure.

L = (VD × 1000) ÷ (2 × I × R)

Maximum one-way run for a given conductor. This is what the distance charts tabulate.

VDmax = Vnominal × 0.03

The 3% branch-circuit target: 3.6 V at 120 V, 7.2 V at 240 V, 14.4 V at 480 V.

Worked backwards: a 30 A circuit at 240 V running 200 feet. Allowable drop at 3% is 7.2 V. R = (7.2 × 1000) ÷ (2 × 30 × 200) = 0.60 ohms per 1000 feet. The first copper conductor at or below 0.60 is 6 AWG at 0.491. So a 30 A circuit that only needs 10 AWG for ampacity needs 6 AWG at 200 feet.

The 3% and 5% recommendations

Voltage drop appears in the NEC as Informational Notes, not as enforceable rules, in 210.19(A) for branch circuits and 215.2(A) for feeders. The guidance is 3% maximum on the branch circuit and 5% maximum for the feeder and branch circuit combined.

Informational Notes are explicitly not enforceable under NEC 90.5(C), so an inspector cannot fail an installation for a 4% drop on that basis alone. Several other articles do make it mandatory in specific cases — 647.4(D) for sensitive electronic equipment, 695.7 for fire pump feeders, and Article 680 for some pool equipment.

What excessive drop actually costs you: incandescent lamps dim noticeably and lose far more light output than the voltage lost; motors draw higher current at lower voltage and run hotter, shortening their life; electronics with switching supplies compensate by drawing more current, which makes the drop worse; and every volt dropped is power turned into heat inside your walls.

Skip the arithmetic

Our calculator applies this formula along with NEC Table 310.16 ampacity and the 240.4(D) small-conductor limits, and returns the larger of the two requirements.

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Related

Wire size & voltage drop calculator → Voltage drop by distance charts → AWG chart with resistance values → NEC Table 310.16 — conductor ampacity → NEC 250.122(B) — upsizing the ground wire →