WireSizing
Wire gauge reference & calculator

Welder — Wire Size & Circuit Requirements

A typical 240V welder (up to 250A output) draws about 40-50 amps from the wall. Smaller 120V welders can use a standard 20A outlet.

Wire Size
6 AWG
Breaker
50A double-pole
Voltage
240V
Typical Draw
40A

Wiring Specifications

Recommended wire6/2 with ground
Breaker50A double-pole
Voltage240V
Typical amperage40A
Circuit amperage50A
NEC referenceNEC 630
Max recommended distance35 feet (without voltage drop concerns)

Important Notes

Welders have a duty cycle rating. A welder rated at 200A/30% duty cycle draws maximum current only 30% of the time, which affects the NEC wire sizing calculation.

Related

6 AWG specifications → Wire size for 50A circuits → Wire size calculator → All appliance guides →