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3" IMC Conduit Fill Chart

14 AWG THHN
326
conductors max
12 AWG THHN
238
conductors max
10 AWG THHN
150
conductors max
Usable area at 40% fill: 3.169 in² · NEC Chapter 9, Tables 1, 4 and 5

About Intermediate Metal Conduit (IMC)

Threaded steel conduit with a thinner wall than RMC, so it is lighter and has slightly more internal area. Permitted anywhere RMC is permitted. Trade size 3" is covered by NEC Article 342, and its internal dimensions come from NEC Chapter 9, Table 4.

3" IMC — Internal Area & Fill Limits

Trade size3"
Total internal area (100%)7.922 in²
1 conductor (53%)4.199 in²
2 conductors (31%)2.456 in²
Over 2 conductors (40%)3.169 in²

3" IMC — Max THHN / THWN-2 Conductors

Wire size Area (in²) Max conductors
140.0097326
120.0133238
100.0211150
80.036686
60.050762
40.082438
30.097332
20.115827
10.156220
1/00.185517
2/00.222314
3/00.267911
4/00.32379
250 kcmil0.39707
300 kcmil0.46086
350 kcmil0.52426
400 kcmil0.58635
500 kcmil0.70734
Conductor areas from NEC Chapter 9, Table 5 (THHN, THWN, THWN-2). Counts assume all conductors are the same size and insulation type, which is the condition NEC Annex C tables are built on. Mix sizes or insulations and you must add the individual areas by hand against the fill area above.

3" IMC — Max XHHW / XHHW-2 Conductors

Wire size Area (in²) Max conductors
140.0139227
120.0181175
100.0243130
80.043772
60.059053
40.081438
30.096232
20.114627
10.153420
1/00.182517
2/00.219014
3/00.264211
4/00.31979
250 kcmil0.39048
350 kcmil0.51536
500 kcmil0.69844
XHHW and XHHW-2 have no nylon jacket, so below 4 AWG they are physically larger than THHN and fewer fit. From 4 AWG up they are slightly smaller. Areas from NEC Chapter 9, Table 5.

How the 40% conduit fill rule works

Conduit fill is a pure area calculation. Take the internal area of the raceway from NEC Chapter 9, Table 4, multiply by the allowable percentage from Table 1, then divide by the area of one conductor from Table 5. Round down — you cannot install a fraction of a wire.

Max conductors = floor( conduit area × fill % ÷ conductor area )

For 3" IMC with 12 AWG THHN: floor( 7.922 × 0.40 ÷ 0.0133 ) = 238 conductors

The three percentages in NEC Chapter 9, Table 1 are not arbitrary. A single conductor gets 53% because it can be pulled straight down the middle. Exactly two conductors get only 31% because two circles inside a circle waste the most space. Three or more conductors nest efficiently again, so the limit rises to 40%.

Fill is only half the job. Once you have more than three current-carrying conductors in the same raceway, NEC 310.15(C)(1) also derates their ampacity — 80% for 4–6 conductors, 70% for 7–9, 50% for 10–20. A conduit can be legally filled and still leave your conductors undersized for the load. See NEC Table 310.15 for the full derating factors.

Nipples are the exception: a conduit or tubing length not exceeding 24 inches between boxes or enclosures may be filled to 60% per NEC Chapter 9, Table 1, Note 4 — and no ampacity derating applies to it. For 3" IMC that raises the usable area from 3.169 in² to 4.753 in².

Other IMC Sizes

3" in Other Conduit Types

Related

Conduit fill calculator → All conduit fill charts → THHN / THWN wire specifications → NEC Table 310.15 derating factors → Ampacity tables →