| Rule | Copper | Aluminum |
|---|---|---|
| 75°C column — NEC Table 310.16 | 1/0 AWG | 3/0 AWG |
| Dwelling service or main feeder — NEC 310.12 (83% = 124.5A) | 1 AWG | 2/0 AWG |
Above 100A, NEC 110.14(C)(1)(b) allows the 75°C column when terminations are rated 75°C, which is standard for this equipment.
Service entrance, commercial panels
| Diameter | 8.2515 mm (0.324861") |
| Area | 53.4751 mm² |
| Resistance at 20°C | 0.3224 Ω/km |
| Weight | 479.137 kg/km |
| Ampacity (75°C) | 150 A |
Important: For long wire runs, you may need to upsize the wire to compensate for voltage drop. NEC recommends keeping voltage drop under 3% for branch circuits. Use our voltage drop calculator to check.
| One-way run | Drop | % of 240V | Verdict |
|---|---|---|---|
| 25 ft | 0.92 V | 0.4% | Within the 3% branch-circuit target |
| 50 ft | 1.83 V | 0.8% | Within the 3% branch-circuit target |
| 75 ft | 2.75 V | 1.1% | Within the 3% branch-circuit target |
| 100 ft | 3.66 V | 1.5% | Within the 3% branch-circuit target |
| 150 ft | 5.49 V | 2.3% | Within the 3% branch-circuit target |
| 200 ft | 7.32 V | 3.1% | Over 3% — upsize one gauge |
Aluminum has about 61% of copper’s conductivity, so a 150A feeder that takes 2/0 AWG copper needs 3/0 AWG aluminum — typically one to two gauge sizes larger.
| Aluminum conductor | 3/0 AWG |
| Ampacity (75°C, Table 310.16) | 155 A |
| Copper equivalent | 1/0 AWG (150 A) |
| Resistance | 0.095 Ω/1000 ft |
| Voltage drop at 100 ft, 150A | 3.78 V (1.6% of 240V) |
For a 150-amp circuit, NEC Table 310.16 at 75°C calls for 1/0 AWG copper (150A) or 3/0 AWG aluminum (155A). If it is the service or main feeder for a dwelling, NEC 310.12 allows sizing at 83% (124.5A): 1 AWG copper or 2/0 AWG aluminum.
A 150-amp circuit uses a 150A double-pole circuit breaker. The breaker protects the 1/0 AWG copper (or 3/0 AWG aluminum) wire from overload. Double-pole breakers are used for 240V circuits and occupy two slots in the panel.
A 150-amp dwelling service can be sized under NEC 310.12 at 83% (124.5A): 1 AWG copper or 2/0 aluminum. Other 150A feeders use Table 310.16 at 75°C: 1/0 copper or 3/0 aluminum. Aluminum SER or SEU cable is the usual choice at this size and must be listed for service-entrance use.
A 150-amp service is sufficient for most homes with gas heating and cooking. It becomes limiting if you add electric vehicle charging (requiring 48A continuous), electric heat, or electric cooking. Many electricians now recommend upgrading to 200A to future-proof the home.