WireSizing
Wire gauge reference & calculator

What Wire Size for 100 Amps?

Copper Wire
1 AWG
7.3481 mm · 42.4077 mm²
Aluminum Wire
1/0 AWG
8.2515 mm · 53.4751 mm²
Breaker: 100A · Based on NEC Table 310.16 (75°C insulation)

Common Uses for 100A Circuits

Main panels, large sub-panels, service entrance

1 AWG Copper — Key Specs

Diameter7.3481 mm (0.289297")
Area42.4077 mm²
Resistance at 20°C0.4065 Ω/km
Weight379.973 kg/km
Ampacity (75°C)130 A

Important: For long wire runs, you may need to upsize the wire to compensate for voltage drop. NEC recommends keeping voltage drop under 3% for branch circuits. Use our voltage drop calculator to check.

Voltage Drop by Distance — 1 AWG Copper at 100A

One-way run Drop % of 240V Verdict
25 ft0.62 V0.3%Within the 3% branch-circuit target
50 ft1.24 V0.5%Within the 3% branch-circuit target
75 ft1.86 V0.8%Within the 3% branch-circuit target
100 ft2.48 V1.0%Within the 3% branch-circuit target
150 ft3.72 V1.5%Within the 3% branch-circuit target
200 ft4.96 V2.1%Within the 3% branch-circuit target
Single-phase, 240V, full 100A load, 0.1239 Ω/1000 ft DC resistance (NEC Chapter 9, Table 8) at 75°C terminations. NEC 210.19(A) Informational Note recommends keeping branch-circuit drop at or below 3%, and 5% total across feeder plus branch circuit. Voltage drop is a performance recommendation, not a code requirement — but exceeding it causes dim lights, slow motor starts, and wasted energy.

Aluminum Feeder Specifications

Aluminum carries about 61% of the current of copper for the same cross-section, so a 100A feeder that takes 1 AWG copper needs 1/0 AWG aluminum — typically one to two gauge sizes larger.

Aluminum conductor1/0 AWG
Ampacity (75°C, Table 310.16)120 A
Copper equivalent1 AWG (130 A)
Resistance0.151 Ω/1000 ft
Voltage drop at 100 ft, 100A3.02 V (1.3% of 240V)

Installing aluminum correctly

  • Modern aluminum building wire must be AA-8000 series alloy (NEC 310.14(A)(1)). The 1960s-era AA-1350 alloy behind aluminum’s bad reputation is no longer permitted for branch circuits.
  • Terminate only on lugs and breakers marked AL/CU or AL9CU. Copper-only terminals are the most common failure point.
  • Apply an antioxidant compound to the stripped conductor before landing it, unless the termination is listed as not requiring it.
  • Torque every connection to the manufacturer’s value with a calibrated torque tool — NEC 110.14(D) makes this mandatory. Loose aluminum terminations are the primary cause of feeder failures.
  • Aluminum runs roughly half the weight and a third to half the cost of copper at feeder sizes, which is why it dominates service entrance and sub-panel feeders.

Related

Wire types and insulation ratings → 100 amp breaker — wire, ground and load → NEC Table 250.122 — ground wire size → 1 AWG full specifications → Full AWG chart → Wire size calculator → Ampacity tables →