WireSizing
Wire gauge reference & calculator

What Wire Size for 40 Amps?

Copper Wire
8 AWG
3.2636 mm · 8.3656 mm²
Aluminum Wire
6 AWG
4.1154 mm · 13.3018 mm²
Breaker: 40A · Based on NEC Table 310.16 (75°C insulation)

Common Uses for 40A Circuits

Electric ranges, large AC units

8 AWG Copper — Key Specs

Diameter3.2636 mm (0.12849")
Area8.3656 mm²
Resistance at 20°C2.0608 Ω/km
Weight74.955 kg/km
Ampacity (75°C)50 A

Important: For long wire runs, you may need to upsize the wire to compensate for voltage drop. NEC recommends keeping voltage drop under 3% for branch circuits. Use our voltage drop calculator to check.

Voltage Drop by Distance — 8 AWG Copper at 40A

One-way run Drop % of 240V Verdict
25 ft1.26 V0.5%Within the 3% branch-circuit target
50 ft2.51 V1.0%Within the 3% branch-circuit target
75 ft3.77 V1.6%Within the 3% branch-circuit target
100 ft5.02 V2.1%Within the 3% branch-circuit target
150 ft7.54 V3.1%Over 3% — upsize one gauge
200 ft10.05 V4.2%Over 3% — upsize one gauge
Single-phase, 240V, full 40A load, 0.6281 Ω/1000 ft DC resistance (NEC Chapter 9, Table 8) at 75°C terminations. NEC 210.19(A) Informational Note recommends keeping branch-circuit drop at or below 3%, and 5% total across feeder plus branch circuit. Voltage drop is a performance recommendation, not a code requirement — but exceeding it causes dim lights, slow motor starts, and wasted energy.

Related Appliance Guides

Related

Wire types and insulation ratings → 40 amp breaker — wire, ground and load → NEC Table 250.122 — ground wire size → 8 AWG full specifications → Full AWG chart → Wire size calculator → Ampacity tables →