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Wire gauge reference & calculator

200 Amp Breaker Wire Size

Copper Wire
4/0 AWG
Aluminum Wire
4/0 AWG
Ground (Copper)
6 AWG
Double-pole · 240 V · Max continuous load 160 A · NEC Tables 310.16 and 250.122

200 Amp Circuit — Specification Summary

ItemValue
Breaker typeDouble-pole, 240 V
Recommended copper conductor4/0 AWG
Recommended aluminum conductor4/0 AWG
Minimum per NEC Table 310.16, 75°C3/0 AWG copper (200 A)
Minimum NM-B cable, 60°C column250 kcmil AWG copper (215 A)
Equipment grounding conductor6 AWG copper / 4 AWG aluminum (NEC Table 250.122)
Maximum continuous load (125% rule)160 A
Maximum non-continuous load200 A
Recommended conductor sizes follow the 75°C column of NEC Table 310.16, the column that matches the termination rating of virtually all modern breakers and lugs (NEC 110.14(C)).

Common Uses for 200 A Circuits

Standard main service for a modern single-family home, large sub-panels, whole-house transfer switches

What a 200 Amp Breaker Powers

LoadNotes
Main residential serviceThe current standard for new construction
Whole-house generator transfer switchRated to match the service
Large sub-panel feedDetached structures with heavy load
Load centre for all-electric homesHeat pump plus EV plus induction
Always size a circuit from the equipment nameplate or a load calculation, not from a general table. Air conditioners and heat pumps in particular carry a minimum circuit ampacity (MCA) and maximum overcurrent protective device (MOCP) rating that override the general rules.

NEC requirements for this circuit

For a general 200 A feeder, Table 310.16 requires 4/0 copper (230 A) or 250 kcmil aluminum. For a dwelling service or a feeder carrying the entire dwelling load, NEC 310.12 allows 83% sizing, which is why 2/0 copper or 4/0 aluminum is the near-universal choice for a 200 A house service. Confirm which rule applies before buying wire — the difference is substantial.

Service and feeder conductors do not require GFCI. A 200 A service requires a grounding electrode system per NEC 250.50, with the grounding electrode conductor sized from Table 250.66 — 4 AWG copper for 2/0 service conductors, or 6 AWG where ground rods are the only electrode.

Voltage Drop by Distance — 4/0 AWG Copper at 200 A

One-way runDrop% of 240VVerdict
25 ft0.61 V0.3%Within the 3% branch-circuit target
50 ft1.22 V0.5%Within the 3% branch-circuit target
75 ft1.82 V0.8%Within the 3% branch-circuit target
100 ft2.43 V1.0%Within the 3% branch-circuit target
150 ft3.65 V1.5%Within the 3% branch-circuit target
200 ft4.86 V2.0%Within the 3% branch-circuit target
Single-phase, 240V, full 200 A load, 0.0608 Ω/1000 ft DC resistance (NEC Chapter 9, Table 8) at 75°C terminations. NEC 210.19(A) Informational Note recommends keeping branch-circuit drop at or below 3%, and 5% total across feeder plus branch circuit. See the voltage drop formula for the arithmetic.

The 80% rule: a continuous load is one expected to run for three hours or more — EV chargers, electric heat, and most commercial lighting. NEC 210.20(A) requires the overcurrent device to be rated at not less than 125% of that continuous load, which leaves 160 A usable on a 200 A breaker. A breaker that trips after an hour or two under a steady load is usually a continuous-load sizing mistake, not a faulty breaker.

Other Breaker Sizes

Related

Wire size for 200 amps — full page → 4/0 AWG full specifications → NEC Table 250.122 — ground wire size → NEC Table 310.16 — conductor ampacity → Wire size calculator →