| Item | Value |
|---|---|
| Breaker type | Double-pole, 240 V |
| Recommended copper conductor | 4/0 AWG |
| Recommended aluminum conductor | 4/0 AWG |
| Minimum per NEC Table 310.16, 75°C | 3/0 AWG copper (200 A) |
| Minimum NM-B cable, 60°C column | 250 kcmil AWG copper (215 A) |
| Equipment grounding conductor | 6 AWG copper / 4 AWG aluminum (NEC Table 250.122) |
| Maximum continuous load (125% rule) | 160 A |
| Maximum non-continuous load | 200 A |
Standard main service for a modern single-family home, large sub-panels, whole-house transfer switches
| Load | Notes |
|---|---|
| Main residential service | The current standard for new construction |
| Whole-house generator transfer switch | Rated to match the service |
| Large sub-panel feed | Detached structures with heavy load |
| Load centre for all-electric homes | Heat pump plus EV plus induction |
For a general 200 A feeder, Table 310.16 requires 4/0 copper (230 A) or 250 kcmil aluminum. For a dwelling service or a feeder carrying the entire dwelling load, NEC 310.12 allows 83% sizing, which is why 2/0 copper or 4/0 aluminum is the near-universal choice for a 200 A house service. Confirm which rule applies before buying wire — the difference is substantial.
Service and feeder conductors do not require GFCI. A 200 A service requires a grounding electrode system per NEC 250.50, with the grounding electrode conductor sized from Table 250.66 — 4 AWG copper for 2/0 service conductors, or 6 AWG where ground rods are the only electrode.
| One-way run | Drop | % of 240V | Verdict |
|---|---|---|---|
| 25 ft | 0.61 V | 0.3% | Within the 3% branch-circuit target |
| 50 ft | 1.22 V | 0.5% | Within the 3% branch-circuit target |
| 75 ft | 1.82 V | 0.8% | Within the 3% branch-circuit target |
| 100 ft | 2.43 V | 1.0% | Within the 3% branch-circuit target |
| 150 ft | 3.65 V | 1.5% | Within the 3% branch-circuit target |
| 200 ft | 4.86 V | 2.0% | Within the 3% branch-circuit target |
The 80% rule: a continuous load is one expected to run for three hours or more — EV chargers, electric heat, and most commercial lighting. NEC 210.20(A) requires the overcurrent device to be rated at not less than 125% of that continuous load, which leaves 160 A usable on a 200 A breaker. A breaker that trips after an hour or two under a steady load is usually a continuous-load sizing mistake, not a faulty breaker.