| Item | Value |
|---|---|
| Breaker type | Double-pole, 240 V |
| Recommended copper conductor | 6 AWG |
| Recommended aluminum conductor | 4 AWG |
| Minimum per NEC Table 310.16, 75°C | 6 AWG copper (65 A) |
| Minimum NM-B cable, 60°C column | 4 AWG copper (70 A) |
| Equipment grounding conductor | 10 AWG copper / 8 AWG aluminum (NEC Table 250.122) |
| Maximum continuous load (125% rule) | 48 A |
| Maximum non-continuous load | 60 A |
Sub-panels, tankless water heaters, large central air conditioning, 48 A Level 2 EV chargers, electric furnaces
| Load | Notes |
|---|---|
| Detached garage or shop sub-panel | 60 A feeder is very common |
| Tankless electric water heater | Often two or three 60 A circuits |
| Level 2 EV charger (48 A) | 48 × 1.25 = 60 A circuit |
| Large central air conditioner | Check nameplate MOCP |
| Electric furnace | Usually multiple staged circuits |
60 A is where the difference between wire types matters most. 6 AWG copper THHN on 75°C terminations gives 65 A and works. 6 AWG NM-B is limited to the 60°C column at 55 A and does not work — a 60 A circuit in NM-B cable needs 4 AWG.
Outdoor receptacle outlets up to 250 V and 50 A require GFCI under NEC 210.8. Sub-panel feeders themselves do not, but remember a sub-panel must have its neutral and ground bars separated, with four conductors in the feeder (NEC 250.32).
| One-way run | Drop | % of 240V | Verdict |
|---|---|---|---|
| 25 ft | 1.47 V | 0.6% | Within the 3% branch-circuit target |
| 50 ft | 2.95 V | 1.2% | Within the 3% branch-circuit target |
| 75 ft | 4.42 V | 1.8% | Within the 3% branch-circuit target |
| 100 ft | 5.89 V | 2.5% | Within the 3% branch-circuit target |
| 150 ft | 8.84 V | 3.7% | Over 3% — upsize one gauge |
| 200 ft | 11.78 V | 4.9% | Over 3% — upsize one gauge |
The 80% rule: a continuous load is one expected to run for three hours or more — EV chargers, electric heat, and most commercial lighting. NEC 210.20(A) requires the overcurrent device to be rated at not less than 125% of that continuous load, which leaves 48 A usable on a 60 A breaker. A breaker that trips after an hour or two under a steady load is usually a continuous-load sizing mistake, not a faulty breaker.