| Item | Value |
|---|---|
| Breaker type | Double-pole, 240 V |
| Recommended copper conductor | 6 AWG |
| Recommended aluminum conductor | 4 AWG |
| Minimum per NEC Table 310.16, 75°C | 8 AWG copper (50 A) |
| Minimum NM-B cable, 60°C column | 6 AWG copper (55 A) |
| Equipment grounding conductor | 10 AWG copper / 8 AWG aluminum (NEC Table 250.122) |
| Maximum continuous load (125% rule) | 40 A |
| Maximum non-continuous load | 50 A |
Electric ranges, hot tubs and spas, 40 A Level 2 EV chargers, welders, sub-panels
| Load | Notes |
|---|---|
| Electric range (freestanding) | 50 A is the standard range circuit |
| Hot tub / spa | GFCI required — NEC 680.44 |
| Level 2 EV charger (40 A) | 40 × 1.25 = 50 A circuit |
| Welder | Sized under NEC 630.11 by duty cycle |
| Garage or shop sub-panel | 50 A feeder |
The 50 A circuit is the most common large residential circuit. Note that 6 AWG NM-B (Romex) is rated from the 60°C column at 55 A, so it is legal here — but 6 AWG NM-B is not permitted on a 60 A breaker.
Hot tubs and spas require GFCI protection on the feeder under NEC 680.44, with a disconnect within sight and between 5 and 50 feet from the water. EV charging equipment has built-in ground-fault protection but the receptacle version still requires GFCI under NEC 210.8(A).
| One-way run | Drop | % of 240V | Verdict |
|---|---|---|---|
| 25 ft | 1.23 V | 0.5% | Within the 3% branch-circuit target |
| 50 ft | 2.46 V | 1.0% | Within the 3% branch-circuit target |
| 75 ft | 3.68 V | 1.5% | Within the 3% branch-circuit target |
| 100 ft | 4.91 V | 2.0% | Within the 3% branch-circuit target |
| 150 ft | 7.36 V | 3.1% | Over 3% — upsize one gauge |
| 200 ft | 9.82 V | 4.1% | Over 3% — upsize one gauge |
The 80% rule: a continuous load is one expected to run for three hours or more — EV chargers, electric heat, and most commercial lighting. NEC 210.20(A) requires the overcurrent device to be rated at not less than 125% of that continuous load, which leaves 40 A usable on a 50 A breaker. A breaker that trips after an hour or two under a steady load is usually a continuous-load sizing mistake, not a faulty breaker.